Emerson Unveils DeltaV Edge Environment 2.0 for Advanced Batch Process Data Analytics

has launched DeltaV Edge Environment 2.0, the latest version of its edge technology designed to deliver operational technology (OT) applications and contextualized control data throughout the enterprise. The updated version now integrates batch process data, enabling industries such as life sciences, chemical processing, and other batch-dependent sectors to leverage critical equipment and process data in analytics, artificial intelligence (AI), and machine learning applications-whether on-premises or in the cloud.

Traditionally, integrating control system data with other enterprise systems has been a complex, costly, and high-risk endeavor. The challenges surrounding frequent data reconciliation, aggregation, and validation in batch processing environments led Emerson to develop this enhanced edge solution. DeltaV Edge Environment 2.0 addresses these issues by enabling seamless data delivery across various technologies within the enterprise, ensuring that critical operational data is easily accessible and actionable.

DeltaV Edge Environment 2.0 acts as a bridge between operational technology (OT) control systems and IT-driven applications, providing one-way delivery of control data from distributed control systems (DCS) through a secure, read-only replica. This contextualized data, managed by the edge environment, can be accessed at the edge or within the enterprise cloud. By combining batch data with process values, users can identify performance deviations during batch operations and gain better visibility into the health of their processes. This heightened visibility allows teams to intervene sooner, preventing costly off-specification batches and improving overall production efficiency.

One of the standout features of DeltaV Edge Environment 2.0 is its ability to integrate seamlessly with the control system configuration hierarchy. This integration enhances the understanding of how configuration changes affect batch execution, making it easier for operational teams to correlate alarms and events related to batch processes with broader system events. As a result, root causes of production issues can be quickly identified and addressed, improving overall process performance.

Claudio Fayad, Vice President of Technology for Emerson's Process Systems and Solutions business, highlighted the value of the new platform: "Emerson's DeltaV Edge Environment 2.0 not only unlocks data mobility, but does so while preserving essential batch and process context, ultimately improving operational certainty."

With this innovative edge solution, Emerson empowers organizations to harness their batch process data more effectively, providing the insights needed to optimize operations and reduce waste while ensuring greater consistency in production quality.

The DeltaV Edge Environment 2.0 marks a significant advancement in Emerson's edge technology, bridging the gap between OT control systems and enterprise IT applications. By providing secure, contextualized data delivery for batch process operations, the solution helps improve batch performance, minimize production risks, and enable smarter, data-driven decision-making. Whether deployed on-premises or in the cloud, DeltaV Edge Environment 2.0 delivers the flexibility, efficiency, and visibility needed to meet the evolving demands of the process industry.

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